the structure of composite deck boards

What Composite Decking Is Made Of

We are all talking about composite decking, how it’s better than wood, lasts longer, requires a lot less maintenance, it comes in multiple colors, and other benefits that come with it specifically for humid places like Washington State. This humid area that covers Tacoma, Puyallup and Seattle gets a lot of seasonal rain and like we all know, wood doesn’t get along well with water, composite is more resistant and that’s another benefit to choose composite over wood decks. But how many of us know in reality what exactly are composite boards made of.

In this blog we will talk about the structure, how many types, how many brands, and what the differences are between them. Let’s get into it.

The Core Components of Composite Decking

Types of Composite Decking Materials

At its most basic level, composite decking is an engineered product made from a blend of:

1. Wood Fibers (Organic Filler)

Most traditional composite boards contain:

  • Recycled sawdust
  • Wood flour
  • Agricultural fibers (like rice hulls)

These fibers give the board:

  • Structural rigidity
  • A more natural “wood-like” appearance
  • Better screw retention

However, they also introduce moisture sensitivity—which is a key concern in Washington’s wet climate.


2. Plastics (Binding Agent)

The second major component is thermoplastic, typically:

  • HDPE (High-Density Polyethylene)
  • LDPE (Low-Density Polyethylene)
  • PVC (Polyvinyl Chloride)

The plastic:

  • Binds the material together
  • Provides moisture resistance
  • Reduces rot, insects, and decay

Higher-end boards may use 100% PVC, eliminating wood fibers entirely for maximum water resistance—ideal for Western Washington conditions.


3. Additives & Stabilizers

Manufacturers include proprietary chemical blends such as:

  • UV inhibitors (prevent fading)
  • Anti-fungal agents (combat mold/mildew)
  • Color pigments
  • Bonding agents

These additives are crucial in the Pacific Northwest, where constant moisture + limited sun exposure = mold risk.


4. Protective Cap (Capped Composite)

Most modern boards are “capped,” meaning:

  • A polymer shell surrounds the core
  • It protects against moisture, stains, and UV damage

This outer layer is one of the biggest performance upgrades in the industry.


Types of Composite Decking Materials

Wood-Plastic Composite (WPC)

  • Blend of wood fibers + plastic
  • Most common and cost-effective
  • Moderate moisture resistance

PVC (Polymer Decking)

  • 100% synthetic (no wood fibers)
  • Best resistance to moisture and mold
  • Premium price point

Mineral-Based Composite (MBC)

  • Uses minerals instead of wood fiber
  • Extremely stable and lightweight
  • Growing in popularity for extreme climates

Leading Composite Decking Brands & What They’re Made Of

Trex (Industry Pioneer)

  • Composition: Wood fiber + recycled polyethylene
  • Uses ~95% recycled materials
  • Strengths:
    • Widely available across Washington
    • Strong sustainability story
    • Good mid-range performance

Best fit in WA: Budget-conscious homeowners, standard residential decks


TimberTech / AZEK (Premium Performance)

  • Two main product types:
    • Composite (wood + plastic)
    • PVC (no wood at all)
  • Up to ~85% recycled content

Strengths:

  • Superior moisture resistance
  • High-end aesthetics
  • Advanced capping (often 4-sided)

Best fit in WA:

  • Coastal areas (Seattle, Tacoma, Olympia)
  • High-end builds where mold resistance matters

Fiberon (Balanced Performance)

  • Composition: Wood-plastic composite with PVC capping
  • Known for strong warranties and slip resistance

Strengths:

  • Good traction in wet conditions
  • Realistic wood grain patterns
  • Competitive pricing vs premium brands

Best fit in WA:

  • Rain-exposed decks
  • Homeowners prioritizing safety and value

Deckorators (Innovative Materials)

  • Composition: Mineral-Based Composite (MBC)
  • No traditional wood fibers

Strengths:

  • Minimal expansion/contraction
  • Lightweight and stable
  • Performs well in temperature swings

Best fit in WA:

  • Eastern Washington (freeze/thaw cycles)
  • Complex deck designs (picture framing, long spans)

Why Composition Matters in Washington State

Washington’s climate is one of the toughest in the U.S. for decking:

Western Washington (Seattle, Everett, Olympia)

  • Heavy rain
  • Persistent moisture
  • Mold and mildew risk

Best materials:

  • PVC decking
  • Fully capped composite

Eastern Washington (Spokane, Tri-Cities)

  • Hot summers
  • Freezing winters
  • UV exposure + expansion/contraction

Best materials:

  • Mineral-based composites
  • High-quality capped composites

Key Takeaways for Contractors & Homeowners

  • Composite decking is not one material—it’s a system of wood fibers, plastics, additives, and protective caps.
  • The biggest performance difference comes from:
    • Presence of wood fibers
    • Quality of the cap layer
  • In Washington State, moisture resistance should be the top priority, especially west of the Cascades.

Composite vs Wood Decking Cost Comparison (Material + Labor)

Deck TypeExample ProductMaterial Cost (Deck Boards Only)Labor Cost (Installed)Total Installed Cost
Pressure-Treated WoodPressure-Treated Pine Deck Board$2 – $5 / sq ft$15 – $30 / sq ft$25 – $50 / sq ft
Cedar / Redwood WoodWestern Red Cedar Deck Board$4 – $8 / sq ft$18 – $32 / sq ft$30 – $55 / sq ft
Composite (WPC – Wood + Plastic)Trex Enhance Composite Deck Board$4 – $11 / sq ft$24 – $48 / sq ft$40 – $80 / sq ft
PVC (100% Synthetic)TimberTech PVC Deck Board$5 – $12 / sq ft$25 – $50 / sq ft$45 – $85+ / sq ft
Mineral-Based Composite (MBC)Deckorators Voyage MBC Deck Board$6 – $16 / sq ft$25 – $50 / sq ft$50 – $90+ / sq ft

Final Ideas

If you are a home owner planning to build a deck in Washington, the composition of the material you choose will directly impact the cost, lifespan, safety and how satisfied you will be with the final result.

Knowing what composite decking is is one factor, but you should also know what brands are out there on the market, what are the differences between them, and which ones are the best.